Slowly but surely, the Acoustic Fields’ QD23 is coming closer to completion. While our job before was to create rough and therefore imprecise cuts, today’s work was centered around cutting the wood exactly to fit. If there’s one thing I can say about this process, I’ve got mad respect for both professional and amateur woodworkers. The precision, the craft, the dedication? Upwards.

Earlier this week I called in an order to Austin Fine Lumber and Plywood. For the price of the wood plus a cut fee, this was what they gave me. The scrap are the long pieces, but the shorter ones are for the top and the bottoms of the diffuser. I picked up the wood on Wednesday.

A close up of the tops and bottoms of the diffuser. After dealing with Austin Fine Lumber and Plywood, there’s no doubt I’ll probably have them cut all the wood upfront for me. It’ll be more expensive, but that would leave me with the fun part: Assembling.

We needed to create this setup to cut multiple pieces at once. The next pictures show how.

Using a square to line up the corners.

A little bit of adjusting to make sure of a tight fit.

Here, we’ve got it. All good!

This is the rough edge. See how there are multiple pieces of wood? Yeah. We measured the length we needed on both sides and then put a square on that line to safely guide the hand saw.

Here is the result of the custom jig: All of the wood is cut exactly to the correct lengths.

Up close shot of the well dividers.

Our next job was to cut the well pieces exactly to fit. One edge was the factory edge, and the other was our rough. We had to line them all up with the factory edge to get a perfectly straight line. Then, we could get an exact cut on the mitre saw.

My friend measured out one of the pieces so that we could repeat the task with accuracy, quickly.

All of our pieces are ready! The thick pieces toward the back are the sides and the back of the diffuser. The thin pieces are the dividers. The really narrow but thick pieces in the front will be placed in between the dividers at specific depths.

All the wood that’s fit to print. Enroute to my studio, with a stop at a Texas BBQ joint first (of course).

What’s Next?

Now that all the wood is cut exactly to where we want it to be, I now have to consider staining. It’s looking like it’ll be a bit rainy for the next couple of days, so I’m refusing to think about it for now. However, I’m going to have that done hopefully at some point soon.

After the staining, we’ll cut each dado, and then assemble this wonderful diffuser.

Stay tuned for more details…

Dave WirthApril 5, 2019Acoustics, DiY

Absorbing Sound Reflection From Side Walls in a Rectangular Room

I've been working to make my existing mixing setup sound good acoustically rather than getting new pieces of gear. So, I decided to take it upon myself and construct my own sound panels for the side walls of my room:

The first thing I wanted to do was absorb the upper mid and high frequencies that reflect off the side walls. Why the side walls? The music I'm listening to from my monitors goes straight to my ears but when the side walls don't have any absorbtion, the direct sound gets combined with the reflections. As you might be able to guess, my monitoring room is a rectangle, which is exactly what you don't want. This reflection can color mixes negatively, so I started treating the side walls with some old Auralex foam panels, some cedar slats, partical board, and some glue.

Here's the general progression of how I put these together